CLIENT PROFILE
Industry: FMCG — packaged beverages and snacks
Location: Sonipat, Haryana
Operation: 25–35 trucks loaded per day from dispatch dock
Challenge: 5 workers per truck, 55-minute average loading time, 3 back-strain injuries in 12 months, overtime costs during peak season adding ₹1.8 lakhs per month.
━━━━━━━━━━━━━━━━━━
THE PROBLEM IN NUMBERS
━━━━━━━━━━━━━━━━━━
❌ 5 manual workers per truck at dispatch dock
❌ 55 minutes average truck loading time
❌ 30+ trucks/day = 150+ worker-hours daily on truck loading alone
❌ Worker fatigue causing 22% productivity drop after 2pm
❌ 3 back-strain injuries in 12 months — medical leave + replacement cost
❌ Peak season temporary labour: ₹1.8 lakhs/month additional cost
━━━━━━━━━━━━━━━━━━
NEO CONVEYORS SOLUTION
━━━━━━━━━━━━━━━━━━
After a half-day site visit and dock measurement, our engineering team specified and manufactured:
• 2 × Telescopic Belt Conveyors, each extending 4m to 13m
• Belt width: 650mm (matches the truck floor width for side-to-side loading)
• Belt speed: 1.0–1.8 m/s VFD controlled (adjustable by operator)
• Motorised extension — operator controls reach via pendant push-button
• Height-adjustable support legs with levelling feet for dock variation
• MS powder-coated frame — industrial orange finish to client specification
• Integrated weighing display at operator end (optional feature client requested)
Installation: 2 docks fitted in 3 days. Live from Day 4.
━━━━━━━━━━━━━━━━━━
RESULTS — 10 MONTHS AFTER COMMISSIONING
━━━━━━━━━━━━━━━━━━
✅ Truck loading time reduced from 55 minutes to 26 minutes — 52% faster
✅ Manual dock workers reduced from 5 per truck to 1 per truck
✅ 30 trucks/day loaded with 60% less total labour than before
✅ Zero loading dock injuries in 10 months since installation
✅ Peak season temporary labour requirement eliminated entirely
✅ Monthly labour saving: ₹2.1 lakhs
✅ Full ROI on both units achieved: 7 months
━━━━━━━━━━━━━━━━━━
CLIENT FEEDBACK
━━━━━━━━━━━━━━━━━━
'We were sceptical about spending ₹9 lakhs on two conveyors when our existing labour cost seemed manageable. The actual monthly saving of ₹2.1 lakhs made the payback faster than projected. More importantly — we haven't had a single dock injury since installation. That alone justifies the investment.'
— Logistics Head, FMCG Beverage Company, Noida
━━━━━━━━━━━━━━━━━━
Is your dispatch dock ready for a telescopic conveyor upgrade?
📞 +91-9654112235
📲 WhatsApp your dock photo: +91-9654112236
📧 sales@neoconveyors.com
🌐 www.neoconveyors.com
KEYWORDS:
telescopic conveyor case study India, FMCG truck loading conveyor Noida case study, telescopic belt conveyor ROI India, warehouse dock conveyor manufacturer Ghaziabad, truck loading conveyor efficiency case study UP
Industry: FMCG — packaged beverages and snacks
Location: Sonipat, Haryana
Operation: 25–35 trucks loaded per day from dispatch dock
Challenge: 5 workers per truck, 55-minute average loading time, 3 back-strain injuries in 12 months, overtime costs during peak season adding ₹1.8 lakhs per month.
━━━━━━━━━━━━━━━━━━
THE PROBLEM IN NUMBERS
━━━━━━━━━━━━━━━━━━
❌ 5 manual workers per truck at dispatch dock
❌ 55 minutes average truck loading time
❌ 30+ trucks/day = 150+ worker-hours daily on truck loading alone
❌ Worker fatigue causing 22% productivity drop after 2pm
❌ 3 back-strain injuries in 12 months — medical leave + replacement cost
❌ Peak season temporary labour: ₹1.8 lakhs/month additional cost
━━━━━━━━━━━━━━━━━━
NEO CONVEYORS SOLUTION
━━━━━━━━━━━━━━━━━━
After a half-day site visit and dock measurement, our engineering team specified and manufactured:
• 2 × Telescopic Belt Conveyors, each extending 4m to 13m
• Belt width: 650mm (matches the truck floor width for side-to-side loading)
• Belt speed: 1.0–1.8 m/s VFD controlled (adjustable by operator)
• Motorised extension — operator controls reach via pendant push-button
• Height-adjustable support legs with levelling feet for dock variation
• MS powder-coated frame — industrial orange finish to client specification
• Integrated weighing display at operator end (optional feature client requested)
Installation: 2 docks fitted in 3 days. Live from Day 4.
━━━━━━━━━━━━━━━━━━
RESULTS — 10 MONTHS AFTER COMMISSIONING
━━━━━━━━━━━━━━━━━━
✅ Truck loading time reduced from 55 minutes to 26 minutes — 52% faster
✅ Manual dock workers reduced from 5 per truck to 1 per truck
✅ 30 trucks/day loaded with 60% less total labour than before
✅ Zero loading dock injuries in 10 months since installation
✅ Peak season temporary labour requirement eliminated entirely
✅ Monthly labour saving: ₹2.1 lakhs
✅ Full ROI on both units achieved: 7 months
━━━━━━━━━━━━━━━━━━
CLIENT FEEDBACK
━━━━━━━━━━━━━━━━━━
'We were sceptical about spending ₹9 lakhs on two conveyors when our existing labour cost seemed manageable. The actual monthly saving of ₹2.1 lakhs made the payback faster than projected. More importantly — we haven't had a single dock injury since installation. That alone justifies the investment.'
— Logistics Head, FMCG Beverage Company, Noida
━━━━━━━━━━━━━━━━━━
Is your dispatch dock ready for a telescopic conveyor upgrade?
📞 +91-9654112235
📲 WhatsApp your dock photo: +91-9654112236
📧 sales@neoconveyors.com
🌐 www.neoconveyors.com
KEYWORDS:
telescopic conveyor case study India, FMCG truck loading conveyor Noida case study, telescopic belt conveyor ROI India, warehouse dock conveyor manufacturer Ghaziabad, truck loading conveyor efficiency case study UP
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