Cement plants, stone crushing units, and construction material manufacturers operate in conditions that destroy standard conveyors within months — abrasive material, high dust, outdoor exposure, heavy impact loading, and continuous 20-hour operation cycles.
Neo Conveyors engineers and manufactures heavy-duty conveyor systems purpose-built for these conditions.
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THE CONVEYOR CHALLENGES IN CEMENT & STONE PLANTS
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If you operate in this sector, you know these problems:
❌ Belt surfaces worn through in 3–6 months from abrasive aggregate
❌ Idler rollers seizing from cement dust ingress
❌ Conveyor frames corroding in outdoor monsoon exposure
❌ Belt joints failing under impact from crusher discharge
❌ Motor overloading on high-inclination conveyors during peak feed rates
❌ Spillage and dust creating continuous housekeeping and safety issues
Our systems address every one of these — by design, not by hoping standard equipment survives.
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NEO CONVEYORS HEAVY-DUTY PRODUCT RANGE
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⚙️ Troughed Belt Conveyors (Primary Transport)
• Belt widths: 400mm to 1, 200mm
• Belt types: Multi-ply rubber (EP/NN), heat-resistant, fire-resistant, anti-static
• Trough angles: 20°, 35°, 45°
• Capacities: Up to 500+ TPH
• Drive options: Head drive, centre drive, tandem drive for long distances
• Idlers: Heavy-duty sealed bearings, anti-dust housing, carry & return
• Takeup: Gravity takeup (for long conveyors), screw takeup (for short)
• Frame: Heavy MS fabricated, hot-dip galvanised or painted for outdoor use
⚙️ Apron Feeder Conveyors (Under Crusher / Hopper Discharge)
• Pan width: 500mm to 1, 500mm
• Pan material: 6mm to 12mm AR steel (abrasion-resistant)
• Chain type: Forged steel, heat-treated, pin-and-bush design
• Capacity: Up to 1, 000 TPH at low speed
• Drive: Heavy-duty gearbox with hydraulic coupling
• Designed for high-impact loading from primary crusher discharge
⚙️ Chain & Drag Conveyors (Clinker, Ash, Powder)
• For cement clinker at temperatures up to 200°C
• For fly ash and bottom ash at thermal power plants
• Fully enclosed housing with access doors
• Scraper chain or en-masse chain design depending on material
⚙️ Screw Conveyors (Cement Powder, Fly Ash, Lime)
• Diameter: 100mm to 600mm
• Length: Up to 20m per section (coupled for longer runs)
• Sealed trough design for dusty material
• Flood-loaded or standard loading options
⚙️ Bucket Elevators (Vertical Lifting)
• For cement, lime, clinker, aggregate
• Centrifugal or continuous discharge
• Heights up to 30+ metres
• Casing: Fully enclosed with explosion-relief panels where required
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TECHNICAL STANDARDS
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• Designed to IS:11592 (Belt Conveyor) and CEMA standards
• Structural design to IS:800 (Steel Structures)
• Drive selection per IS:1370
• All structural welds inspected and documented
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REGIONS SERVED
━━━━━━━━━━━━━━━━━━
Uttar Pradesh | Rajasthan | Haryana | Uttarakhand | Madhya Pradesh | Delhi NCR industrial units
https://www.neoconveyors.com/products/neo-trough-belt-conveyors
cement plant conveyor manufacturer India
heavy duty belt conveyor Ghaziabad
stone crusher conveyor supplier Delhi NCR
apron feeder conveyor UP cement plant
troughed belt conveyor manufacturer North India
Neo Conveyors engineers and manufactures heavy-duty conveyor systems purpose-built for these conditions.
━━━━━━━━━━━━━━━━━━
THE CONVEYOR CHALLENGES IN CEMENT & STONE PLANTS
━━━━━━━━━━━━━━━━━━
If you operate in this sector, you know these problems:
❌ Belt surfaces worn through in 3–6 months from abrasive aggregate
❌ Idler rollers seizing from cement dust ingress
❌ Conveyor frames corroding in outdoor monsoon exposure
❌ Belt joints failing under impact from crusher discharge
❌ Motor overloading on high-inclination conveyors during peak feed rates
❌ Spillage and dust creating continuous housekeeping and safety issues
Our systems address every one of these — by design, not by hoping standard equipment survives.
━━━━━━━━━━━━━━━━━━
NEO CONVEYORS HEAVY-DUTY PRODUCT RANGE
━━━━━━━━━━━━━━━━━━
⚙️ Troughed Belt Conveyors (Primary Transport)
• Belt widths: 400mm to 1, 200mm
• Belt types: Multi-ply rubber (EP/NN), heat-resistant, fire-resistant, anti-static
• Trough angles: 20°, 35°, 45°
• Capacities: Up to 500+ TPH
• Drive options: Head drive, centre drive, tandem drive for long distances
• Idlers: Heavy-duty sealed bearings, anti-dust housing, carry & return
• Takeup: Gravity takeup (for long conveyors), screw takeup (for short)
• Frame: Heavy MS fabricated, hot-dip galvanised or painted for outdoor use
⚙️ Apron Feeder Conveyors (Under Crusher / Hopper Discharge)
• Pan width: 500mm to 1, 500mm
• Pan material: 6mm to 12mm AR steel (abrasion-resistant)
• Chain type: Forged steel, heat-treated, pin-and-bush design
• Capacity: Up to 1, 000 TPH at low speed
• Drive: Heavy-duty gearbox with hydraulic coupling
• Designed for high-impact loading from primary crusher discharge
⚙️ Chain & Drag Conveyors (Clinker, Ash, Powder)
• For cement clinker at temperatures up to 200°C
• For fly ash and bottom ash at thermal power plants
• Fully enclosed housing with access doors
• Scraper chain or en-masse chain design depending on material
⚙️ Screw Conveyors (Cement Powder, Fly Ash, Lime)
• Diameter: 100mm to 600mm
• Length: Up to 20m per section (coupled for longer runs)
• Sealed trough design for dusty material
• Flood-loaded or standard loading options
⚙️ Bucket Elevators (Vertical Lifting)
• For cement, lime, clinker, aggregate
• Centrifugal or continuous discharge
• Heights up to 30+ metres
• Casing: Fully enclosed with explosion-relief panels where required
━━━━━━━━━━━━━━━━━━
TECHNICAL STANDARDS
━━━━━━━━━━━━━━━━━━
• Designed to IS:11592 (Belt Conveyor) and CEMA standards
• Structural design to IS:800 (Steel Structures)
• Drive selection per IS:1370
• All structural welds inspected and documented
━━━━━━━━━━━━━━━━━━
REGIONS SERVED
━━━━━━━━━━━━━━━━━━
Uttar Pradesh | Rajasthan | Haryana | Uttarakhand | Madhya Pradesh | Delhi NCR industrial units
https://www.neoconveyors.com/products/neo-trough-belt-conveyors
cement plant conveyor manufacturer India
heavy duty belt conveyor Ghaziabad
stone crusher conveyor supplier Delhi NCR
apron feeder conveyor UP cement plant
troughed belt conveyor manufacturer North India
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